Lab, Body & Glaze Preparation
Develop and optimize body and glaze formulations.
Conduct chemical and physical testing of raw materials and approve materials for production.
Monitor and control body and glaze slurry parameters.
Provide technical support during kiln trials and production runs.
Evaluate new raw materials and suppliers.
Prepare laboratory test reports and provide technical feedback to management.
Develop and implement SOPs for laboratory operations.
Lead quality improvement and cost optimization initiatives.
Supervise calibration and maintenance of laboratory equipment.
Train and guidejunior engineers and technician.
Provide technical support for customer complaints and product issues.
Ensure color matching and shade consistency.
Maintain documentation in line with ISO and quality standards.
Model, Design Development & Mold
Execute daily mold production as per planning.
Execute daily line installation as per planning.
Update daily mold production & line installation reports.
Update raw materials stock, consumption & loss reports.
Analyze mold defects and perform root cause analysis.
Take corrective actions to support production.
Inspect incoming raw materials quality with Lab Test Report.
Monitor critical control check points of material mixing.
Maintain daily development records and prepare/update SOPs.
Casting & Finishing
Execute daily casting and finishing production as per approved production planning.
Control casting thickness, draining time, and mold performance to achieve required product quality.
Analyze casting and finishing defects (crack, lamination, air bubble, warpage, and joint mark) and perform root cause analysis.
Take corrective and preventive actions to reduce rejection and improve yield.
Supervise greenware finishing operations to ensure a smooth surface and proper joint finishing.
Monitor raw material consumption, recycling, and wastage control.
Maintain daily production, rejection, and development reports accurately.
Ensure implementation of SOPs, quality standards, and critical control points (CCP).
Coordinate with Mold, Quality Control, and Kiln departments to ensure smooth production flow and on-time target achievement.
Strong understanding of laboratory operations, body & glaze preparation, model & mold development, casting, and finishing processes in sanitary ware production.Ability to monitor and improve production efficiency.Ability to identify and reduce the wastage of raw materials.Practical experience in Microsoft Word, Excel, and email correspondence.Sound written and verbal communication skills in Bengali and English.
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