Operator - Tube Filling (Finishing)

ACI Limited

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Job Summary

Sex type: Both

Job Nature:Full Time

Age:At least 18 years

Experience:2 to 6 yearsThe applicants should have experience in the following business area(s): Agro based firms (incl. Agro Processing/Seed/GM), Automobile, Chemical Industries, Electronic Equipment/Home Appliances, Food (Packaged)/Beverage, Group of Companies, Manufacturing (FMCG), Paint, Toiletries, Wholesale

Educational Requirements: SSCHSCDiploma

Job Location:Chittagong

Salary Range: --

Published: 08 Sep 2026

Deadline: 21 Sep 2026

Vacancy: --

Job Description

Tube Filling & Sealing Operations

Operate tube filling and sealing machines to meet output targets while ensuring dosing accuracy and seal integrity.
Monitor key parameters (fill volume/weight, sealing temperature, crimp depth, coding alignment) and ensure compliance.
Ensure correct loading of empty tubes, caps, and printed components to avoid misprints or wrong pack mix-ups.

Quality, Hygiene & GMP Compliance

Perform routine in-process checks for fill weight variation, leakage, sealing defects, and print/code readability.
Maintain strict hygiene standards in tube handling, product exposure areas, and cleaning procedures.
Ensure proper documentation of production records, rejects, and deviations as per BPR and SOP requirements.

Troubleshooting & First-Line Maintenance

Identify and respond to common issues (tube misalignment, leakage, sealing failure, dosing variation) to reduce downtime.
Conduct routine cleaning, lubrication, and minor adjustments to ensure consistent machine performance.
Coordinate with maintenance during breakdowns and assist in the restoration of operation safely.

Safety & Performance Improvement

Ensure safe operation under machine guarding requirements and comply with LOTO procedures during adjustments.
Support waste reduction initiatives by controlling reject rates and minimizing product spillage.
Assist supervisors in continuous improvement initiatives to optimize OEE and line performance

Job Requirements

Age At least 18 years A. KNOWLEDGEFilling & Sealing Operations Knowledge of tube filling, dosing, sealing, crimping, cap application, and coding operations. Understanding of key quality parameters: fill weight accuracy, seal integrity, leakage prevention, and coding compliance.Quality & GMP Knowledge of GMP, line clearance procedures, hygiene discipline, and contamination prevention in filling areas. Awareness of defect types: under/over-fill, sealing defect, tube deformation, leakage, coding mismatch.Machine Cleaning & Maintenance Understanding of cleaning schedules and autonomous maintenance concepts for tube filling machines. Basic awareness of safety requirements during machine operation and minor interventions.Documentation & Reporting Understanding of machine logbooks, RM consumption recording, WIP reporting, and rejection recording requirements.B. SKILLS & ABILITIESMachine Operation & Troubleshooting Strong ability to ensure smooth operation of tube filling machines and maintain stable output. Skilled in handling machine adjustments and basic troubleshooting (tube misfeed, nozzle blockage, sealing failure, coding issues). Capability to perform efficient SKU changeovers and restore the line quickly after minor stoppages.Quality Delivery Ability to perform routine quality checks and ensure finished tubes meet set standards. Strong defect detection skill and ability to take corrective action before quality loss escalates.Autonomous Maintenance & Cleaning Skilled in performing scheduled cleaning, lubrication, and first-level maintenance. Ability to lead autonomous maintenance activities and ensure machine hygiene compliance.Data & Log Management Ability to maintain accurate logs on machine performance, RM usage, WIP, rejection, and downtime.C. ATTITUDE Hygiene & Quality First: Strong discipline in cleanliness and product safety. Detail-Oriented: High attention to fill weight, sealing quality, and coding accuracy. Ownership Mindset: Takes responsibility for machine performance and quality delivery. Adaptable Under Pressure: Calm in high-speed operations and rapid troubleshooting situations.D. OTHER JOB REQUIREMENTS Willingness to work rotating shifts and respond to high production demand. Physical ability to work standing and perform repetitive machine handling tasks. Experience on FMCG/Pharma tube filling lines is preferred. Basic technical ability to understand machine settings and routine checks

Job Source

https://bdjobs.com/h/details/1530964